We – EPG Group the most significant gearbox & motors , torque limiter couplings and gears manufacturing facility in China with 5 diverse branches. For more information: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
BY-eighty twoP Automatic Die-Slicing And Creasing Device (with complete stripping)
1. Suggestions Of the Machine
1) Higher precision: The precision can be up to at ±0.075mm by good adjustment. The device can do the press copybook and other sorts of large precision items.
2) The system is flat. The flatness precision can be controlled at .05mm. Fundamentally, there is no require to use a pad when ma ept a sticker. It requires only twelve minutes to modify the sticker.
three) Higher speed: It can operate 7500sheets for each hour, and noise is under 75 decibels.
four) ZheJiang brand name feeder can operate slender paper, laminated paper effortlessly and stably. It minimizes the downtime because of to double items of paper or the paper not getting in location.
five) The intermittent device is created in ZheJiang with excellent balance and extended support life. And it is equipped with torque limiter to decrease machine hurt. It adopts synchronous belt transmission with lower sound.
6) The device adopts Japanese electric appliance, SMC rotary joint, Italian pneumatic clutch and Siemens principal motor.
seven) The equipment has the entire stripping purpose, conserving labor.
eight) All the rigidity springs of the machine are linked by screws and have a lengthy provider lifestyle.
9) It is geared up with automatic vice delivering device, which is straightforward and quickly for paper accumulating. The offering brush is altered outside the device, which is secure and trustworthy. And it adopts two-way blowing composition which make the paper gathering neatly.
10) Chain kind conveying push roller composition makes it faster to change the equipment.
eleven) All the movement cam curves of the equipment are created by precision calculation with managing effortlessly and minimal sounds.
two. Specs
| Max. paper dimension | 820X550MM | Min. paper size | 300X250MM |
| Max. slicing measurement | 800X540MM | Precision | ±0.1mm |
| Max. velocity | 8500S/H | Max. Stress | 300T |
| Thickness of paper | Cardboard .1-1.5mm flute≤4mm |
Internet excess weight | 11000KG |
| Whole energy | 15KW | All round dimension | 5000X3500X2050MM |
3. Characteristics of models
a. Feeding device
one) Feeding head with special style guarantees continuous feeding of sheets for diverse thickness and supplies.
2) It’s straightforward to operate adopting sheet-conveying frame which can be lifted up.
three) There are 4 entrance lay mounted 4 technique switches which are utilised to examine if the sheet reaches the proper position, so the waste goods are prevented, you can easily to modify them via the knob outdoors the machine.
4) The remaining and right aspect lay are utilized, the situation and press of aspect lay can be altered to in shape for the side registering of sheet of distinct size and thickness.
five) Adjusting handwheel of lay is mounted on equally sides of feeding models, which is effortless to track down pile.
six) The feeding pile can increase up instantly.
7) Up and down- limit change are put in on inner aspect of wall body, ensuring the pile can cease immediately at the optimum or most affordable area.
b. Die-slicing unit
1) ZheJiang high-pressure oil pump uses sturdy pressure lubrication on the oil circuit to lessen the wear of the equipment elements.
two) The advanced transmission system achieves high-pace die-cutting, high-precision swinging system to boost the velocity of the pad.
three) The pneumatic lock plate gadget is fixed and time saving. The gripper bar chain is imported from Germany to guarantee prolonged daily life and secure die reducing accuracy.
four) the American-style intermittent system is the major transmission ingredient of the die-cutting mach2．Structure Throughout typical operations, the centre member is put amongst the friction facings although getting pressured by the disk spring. Beneath the set torque, the friction force transmits rotation. During overload, if the operational torque exceeds the set torque, the middle member slips between the friction facings.ine, which can enhance the die-chopping pace, die-reducing precision and minimize equipment sound.
five) Imported Italy brand pneumatic brake clutch, and Japanese SMC rotary joint, in line with European requirements, with characteristics of quick react, robust power, prolonged life and low sounds.
c. Stripping device
one) The main elements of the stripping unit including the upper frame, the reduced frame, and the woman stripping frame. These 3 elements are respectively outfitted with the upper stripping pin (or male stripping plate), the elastic clamp, and the decrease stripping pin(or female stripping plate).
two) This equipment also has the full stripping purpose to get rid of the gripping edge of the solution.
d. Offering device
1) Automatic paper offering composition, make the paper amassing far more handy.
2) Easy for sample consider out, the operator can verify the sample at any time.
3. Side and back joggers assures the neat of delivery, offering brush and turning plate can stay away from quivering and loosening of sheet, every placement of gadget can be modified to in shape processing of diverse format.
e. Electrical unit
one) The electronic manage technique adopts Japanese Omron brand PLC and computer automatic handle, ZheJiang WEILUN touch display, France Schneider and other international brand name goods, from paper feeding, paper conveying to die chopping, delivering, computerized detection and control, the Delta brand name inverter, ZheJiang CPG gear motor, Germany’s Siemens 7.5KW main motor can preserve 1/3 of your firm’s electric power invoice.
two) Man-equipment interface show technique, can rotate 180 levels, easy to run, exhibit numerous wor ept situations, stage out the location of the fault and propose options.
three) Equipped with a range of basic safety protection devices, seem and gentle alarms in the occasion of a failure, and automated shutdown to guarantee human safety.
four. Special Characteristics
Equip with the torque limiter to minimize the working lose.
Equip with full stripping unit, it can strip the gripping edge.
Freshly made of paper conveyor, force roller program, the adjustment is much more convenient and fast, imitation BOBST.
Recently design and style of feeder, equip with clutch, the paper feeding can be altered separately.
The principal generate adopts the timing belt, which operates effortlessly and has low noise.
Freshly style of double paper detecting framework, imitation SBL
Equip with top blower gadget, can be moved to remaining or appropriate side, much more appropriate for skinny paper.
Automatic vice delivering device, straightforward and quickly for paper collecting.
Machine manual operate purpose
Brush modifying exterior the equipment is a lot more protected.
five. Main Configuration
| NO. | Name | Specification | Brand | Note |
| 1 | Worm gear | ZQAL9-4 | China | Scraping |
| 2 | Crankshaft | 40Cr | China | hardening |
| three | Worm | 41Cr | China | Hardening and tempering |
| four | platform | QT50-5 | China | Resin sand forged |
| five | Body | China | ||
| 6 | Steel plate | 65Mn | Shnaghai | Hardness:HRC45-50 |
| 7 | Gripper bar | Aviation difficult aluminum alloy | China | |
| 8 | Gripper bar chain | German | Renold | |
| nine | Intermittent mechanism | 225 | A few device cam | |
| 10 | Pneumatic clutch | 304-9 | Italy | |
| eleven | Frequency converter | Toshiba | Japan | |
| 12 | Programmable Controllers | Omron | ||
| thirteen | HMI | Weinview | ZheJiang | |
| fourteen | Major motor | 7.5KW | Simens | |
| 15 | Bolt observe bearing | JMC | Korea | |
| 16 | Magnetic valve | AIRTAC | ZheJiang | |
| 17 | Button | Schneider | ||
| 18 | Relay | Omron | ||
| 19 | Contactor | Schneider | ||
| 20 | Photoelectric swap | Japan Omron | ||
| 21 | Limit change | ZheJiang | ||
| 22 | cylinder | ZheJiang | ||
| 23 | Front lay fiber | PANASONIC | Panasonnic | |
| 24 | Oil pump | ZheJiang | ||
| twenty five | Slider | ZQCSN6-6-3 | German | |
| 26 | Paper feeder | Specific design and style high precision feeder | Self created | |
| 27 | Worm gear bearing | NSK | Japan | |
| 28 | cantilever | Precision bearing | China | |
| 29 | Reducer | CPG | ||
| 30 | 3-position switch | LS | Korea | |
| 31 | Xihu (West Lake) Dis. chain | China | ||
| 32 | Push lay | Pull and press | Self produced | |
| 33 | bolt | ZheJiang | ||
| 34 | air pump | 80³ | ZheJiang | |
| 35 | Rotary joint | SMC | Japan |
6. Main spare parts
a. Instruments
| Identify | Qty | Specification |
| Minus screwdriver | 1 Piece | a hundred and fifty |
| Plus screwdriver | 1Piece | 150 |
| Allen wrench | 1 Set | |
| Open end wrench | 1 Set | |
| Steel plate manage | 1 Piece | |
| Oil can | 1 Piece | |
| Pressure oil gun | 1 Piece | |
| Toolbox | 1 Piece |
b.Spare components
| No. | Identify | Qty |
| 1 | Body | 2 sets |
| two | Steel plate | 2 pieces |
| three | Stripping body | Every 2 pieces |
| 4 | Stripping pin | Every single 50 parts |
| five | Stripping pin preload | one established |
| 6 | Squander paper box | one piece |
| 7 | Gripper bar | 1 set |
| 8 | Correct gripper | 10 pieces |
| 9 | Open gripper | 10 pieces |
| ten | Sucker washer | 20 pieces |
| eleven | Screw M6X8 | 8 pieces |
| twelve | Feeding system | 2 sets |
| thirteen | Brush | 2 pieces |
| 14 | Providing platform | 2 pieces |
The use of authentic equipment manufacturer’s (OEM) element numbers or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our business and the outlined substitute parts contained herein are not sponsored, approved, or created by the OEM.
