Product Description
Description————————————————————————-
LP7184 is axle pin designed as double ended shear beam load / force transducer. It is strain gage based sensor with full temperature compensation. It is constructed from stainless steel / alloy steel for corrosion and shock load resistance. This axle load pin is provided with slot for keeper plate for load direction, anti rotation and retaining purposes.
Applications———————————————————————–
All kinds of safe limiter, Anchor force measurement, Cargo handling in ship yards, Clevis pin replacement, etc.
Features—————————————————————————–
Available from 2ton to 50ton capacity
Can be customized as per specific requirements
Specifications———————————————————————
| Rated capacity | 2 ~ 50ton |
| Total error | ±0.5%F.S |
| Rated output | 1.5±0.5mV/V |
| Temperature effect on zero | ±0.05%F.S/10ºC |
| Temperature effect on sensitity | ±0.05%F.S/10ºC |
| Creep (30min) | ±0.05%F.S |
| Input resistance | 700±10Ω |
| Output resistance | 702±2Ω |
| Operating temperature | -30ºC ~ +70ºC |
| Safe overload | 150%F.S |
| Destructive load | 300%F.S |
| Excitation recommend | 4~12VDC, max 15VDC |
| Construction | alloy steel or stainless steel |
| Protection class | IP67 |
| Cable length | 6m (customized length) |
| diameter ø6 |
Connection Mode—————————————————————-
CHINAMFG HangZhou PRECISION is a manufacturer of weighing apparatus and high precision instruments for professional use. Adhering to the business philosophy of “Modular craft, Pipelining production, Integrated brand, Global service”, we are responsible for the R&D, manufacturing, solutions, sales and after-sales services of weighing instrument. We are headquartered in HangZhou and have branches in ZheJiang , HangZhou, HangZhou, ZheJiang , HangZhou, America. We have more than 500 employees and a factory area of 23,000 square meters.
From high precision micro-analysis to more than 100 tons of weighing application, we specialize our products and solutions around various processes of the petrochemical, metallurgical, chemical, port, building material, breeding, paper making, pharmaceutical, food, textile, and logistics industry. Main products: electronic weighing scale (bench scale, floor scale, platform scale, crane scale, animal scale, pallet truck scale), digital weighing indicator, load cell, sensor, weighing module, etc.
The annual production capacity of CHINAMFG is 30,000 bench scales, 30,000 floor scales, 4,000 truck scales, 200,000 weighing indicators, 500,000 load cells, 20,000 crane scales, 20,000 platform scales, 500 loader scales, and more than 100 weighing systems. Each product of CHINAMFG has its uniqueness and has been awarded many certifications, such as ISO9001, NTEP, OIML, CE.
Our products have been well sold all over China, and 60% of them are exported to North America, Europe, South America, Southeast Asia. Besides, CHINAMFG is an experienced company for ODM & OEM service. We have cooperation with CHINAMFG enterprises both at home and abroad. We owe our achievement to your trust and the driving force for self-transcendence. We promise to improve performance and reduce costs with abundant energy and passion.
Why Choose Us——————————————————————
1. Your inquiry will be replied within 12 hours.
2. OEM or ODM projects are welcomed.
3. We send samples for customer to check the quality.
4. We provide an English manual for using and maintaining.
5. All products and accessories have been tested by three times before ship out.
6. All products have one year warranty. If there is no man-made problems, we will replace or repair for your freely.
7. We have a professional R&D team.
8. We provide good quality, on-time delivery and competitive price for you.
9. We offer the best after-sale service. If any problems happen, our team will do our best to solve for you.
FAQ———————————————————————————–
1. What’s your quality control system?
We are an ISO9001 certified manufacturer. We have a strict quality control system. We do calibration, temperature compensation and aging test of products before shipping, so the quality is guaranteed.
2. Where can I find more details of your company?
You can access to our official website locosc for more information.
3. What does the OIML certification stand for?
OIML is an intergovernmental treaty organization which makes international regulations, standards and related documents. In this way, trade barriers and cost in a global market can be reduced. An OIML certification is given to a load cell when this particular model is conform these regulations. When a load cell is OIML approved, it can be used in an CE verified applications.
4. What does Ingress Protection (IP) degree stands for?
Ingress Protection is the degree of protecting the load cell against intrusion of dust and water.
5. What kind of load cells do CHINAMFG Precision offer?
LOCOSC Precision offers a wide range of load cells such as single point load cells, compression load cells, S-type load cells, shear beam load cells, dual shear beam load cells, low profile load cells, etc. In addition to this standard categories, CHINAMFG Precision can also provide special load cells for a unique solution. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Pattern: | Load Pin |
|---|---|
| Transform Type: | Resistance Strain |
| Out-Wire: | 4-Wire |
| Output Signal Type: | Analog Type |
| Feature: | Corrosion Resistant |
| Production Process: | Normal Wirewound |
| Customization: |
Available
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Can injection molded parts be customized or modified to meet unique industrial needs?
Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:
Design Customization:
The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.
Material Selection:
The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.
Surface Finishes:
The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.
Color and Appearance:
Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.
Secondary Operations:
Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.
Tooling Modifications:
If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.
Prototyping and Iterative Development:
Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.
Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.
What is the role of design software and CAD/CAM technology in optimizing injection molded parts?
Design software and CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) technology play a crucial role in optimizing injection molded parts. They provide powerful tools and capabilities that enable designers and engineers to improve the efficiency, functionality, and quality of the parts. Here’s a detailed explanation of the role of design software and CAD/CAM technology in optimizing injection molded parts:
1. Design Visualization and Validation:
Design software and CAD tools allow designers to create 3D models of injection molded parts, providing a visual representation of the product before manufacturing. These tools enable designers to validate and optimize the part design by simulating its behavior under various conditions, such as stress analysis, fluid flow, or thermal performance. This visualization and validation process help identify potential issues or areas for improvement, leading to optimized part designs.
2. Design Optimization:
Design software and CAD/CAM technology provide powerful optimization tools that enable designers to refine and improve the performance of injection molded parts. These tools include features such as parametric modeling, shape optimization, and topology optimization. Parametric modeling allows for quick iteration and exploration of design variations, while shape and topology optimization algorithms help identify the most efficient and lightweight designs that meet the required functional and structural criteria.
3. Mold Design:
Design software and CAD/CAM technology are instrumental in the design of injection molds used to produce the molded parts. Mold design involves creating the 3D geometry of the mold components, such as the core, cavity, runner system, and cooling channels. CAD/CAM tools provide specialized features for mold design, including mold flow analysis, which simulates the injection molding process to optimize mold filling, cooling, and part ejection. This ensures the production of high-quality parts with minimal defects and cycle time.
4. Design for Manufacturability:
Design software and CAD/CAM technology facilitate the implementation of Design for Manufacturability (DFM) principles in the design process. DFM focuses on designing parts that are optimized for efficient and cost-effective manufacturing. CAD tools provide features that help identify and address potential manufacturing issues early in the design stage, such as draft angles, wall thickness variations, or parting line considerations. By considering manufacturing constraints during the design phase, injection molded parts can be optimized for improved manufacturability, reduced production costs, and shorter lead times.
5. Prototyping and Iterative Design:
Design software and CAD/CAM technology enable the rapid prototyping of injection molded parts through techniques such as 3D printing or CNC machining. This allows designers to physically test and evaluate the functionality, fit, and aesthetics of the parts before committing to mass production. CAD/CAM tools support iterative design processes by facilitating quick modifications and adjustments based on prototyping feedback, resulting in optimized part designs and reduced development cycles.
6. Collaboration and Communication:
Design software and CAD/CAM technology provide a platform for collaboration and communication among designers, engineers, and other stakeholders involved in the development of injection molded parts. These tools allow for easy sharing, reviewing, and commenting on designs, ensuring effective collaboration and streamlining the decision-making process. By facilitating clear communication and feedback exchange, design software and CAD/CAM technology contribute to optimized part designs and efficient development workflows.
7. Documentation and Manufacturing Instructions:
Design software and CAD/CAM technology assist in generating comprehensive documentation and manufacturing instructions for the production of injection molded parts. These tools enable the creation of detailed drawings, specifications, and assembly instructions that guide the manufacturing process. Accurate and well-documented designs help ensure consistency, quality, and repeatability in the production of injection molded parts.
Overall, design software and CAD/CAM technology are instrumental in optimizing injection molded parts. They enable designers and engineers to visualize, validate, optimize, and communicate designs, leading to improved part performance, manufacturability, and overall quality.
Can you explain the advantages of using injection molding for producing parts?
Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:
1. High Precision and Complexity:
Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.
2. Cost-Effective Mass Production:
Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.
3. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.
4. Strength and Durability:
Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.
5. Minimal Post-Processing:
Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.
6. Design Flexibility:
Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.
7. Rapid Prototyping:
Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.
8. Environmental Considerations:
Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.
In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.
editor by CX 2024-01-11