Product Description
Product Description
European type hoist’s body is welded by professional proximate matter,with exquisite structure, excellent appearance and unique innovations.They are suitable for various material transfer sites such as machining shops,assembly shops,warehouse and other material handling sites especially for sites where the height of workshop is limited.
Detail Features:
1) Lifting Motor
Ip55 protecting level, F level insulation
High efficiency double speed lifting motor, ratio 6:1
60% ED, strong power and sufficient stock
With thermal protecting function to prevent from over temperature
Sturdy and durable aluminum alloy motor, light weight, good heat dissipation
High-tech totally enclosed aluminum alloy gearbox
Quenched and fine ground gear makes motor stable and low noise
Free maintenance design:no need to change lubrication oil in lifetime
DC brake, quick response
The safety factor of brake is higher than 180%, manual release for optional
With self-adjust function
More than 1 million times brake operation
2) Traveling Motor
Motor ,gearbox and brake three-in-1
Compact structure ,small size and light weight
Direct drive flexible design, stable torque transfer
30% rotational efficiency higher than traditional coupling
Suitable for frequency reverse switching
Squirrel cage variable frequency motor 60% ED
IP55 protecting level, H level insulation
Safe and reliable DC brake
Aluminum alloy shell, hard tooth surface reducer, well sealing without oil leakage
3) Imported Wire Rope
High strength pressed CHINAMFG galvanized wire rope
2160N/mm² tensile strength
40% smaller than traditional wire rope
Good flexibility and long service life
Press rope block for special use, intensively layout to prevent form loose, fastening is more reliable
Fusible cutout rope technology,fusible surface is firm
Effectively prevent from loose to extend service life
4) Hook Assembly
Match to the standard of DIN15400/15401, forged by high strength alloy steel
With safety latch to protect safely
360° horizontal and 180° vertical rotations
High strength extrusion pulley, high finish rope groove to avoid friction with wire rope
5) Control System
Automatic orientation
Automatic centering
Automatic rectify deviation
Inch moving ,joggle
Anti-shock
Regional Protection
Electronic anti-sway
Remote communication, digital maintenance
6) Electric Unit
Stable and durable contactor control, reliably work in bad condition
Standard 3 phase voltage:380-415v,50hz(440-480v,60hz)
Standard control voltage:48v
Sturdy and durable control panel, IP54 protecting level
7) Rope Xihu (West Lake) Dis.r
High performance engineering material,light self-weight,sturdy and reliable
Circular design
Precise rope guide system
Single Girder European Type Wire Rope Hoist:
|
Load Capacity(M) |
Lift Height (M) |
Lift Speed (m/min) |
Travelling Speed (m/min) |
Lift Motor Power(KW) |
Travel Motor Power (KW) |
Rope Dia (mm) |
Group (ISO) |
Rope Reeving |
|
3.2 |
6/9/12/15/18 |
5/0.8 |
20/5 |
3.2/0.45 |
2*0.37/0.1 |
7 |
M5 |
4/1 |
|
5 |
6/9/12/15/18 |
5/0.8 |
20/5 |
6.0/0.9 |
2*0.37/0.1 |
9 |
M5 |
4/1 |
|
6.3 |
6/9/12/15/18 |
5/0.8 |
20/5 |
6.0/0.9 |
2*0.37/0.1 |
9 |
M4 |
4/1 |
|
8 |
6/9/12/15/18 |
5/0.8 |
20/5 |
9.5/1.5 |
2*0.75/0.18 |
13 |
M6 |
4/1 |
|
10 |
6/9/12/15/18 |
5/0.8 |
20/5 |
9.5/1.5 |
2*0.75/0.18 |
13 |
M5 |
4/1 |
|
12.5 |
6/9/12/15/18 |
5/0.8 |
20/5 |
12.5/1.9 |
2*0.75/0.18 |
13 |
M4 |
4/1 |
Double Girder European Type Wire Rope Hoist:
|
Load Capacity(M) |
Lift Height (M) |
Lift Speed (m/min) |
Travelling Speed (m/min) |
Lift Motor Power(KW) |
Travel Motor Power (KW) |
Rope Dia (mm) |
Group (ISO) |
Rope Reeving |
|
5 |
6/9/12/15/18 |
5/0.8 |
20/5 |
6.0/0.9 |
2*0.37 |
11 |
M5 |
4/1 |
|
10 |
6/9/12/15/18 |
5/0.8 |
20/5 |
9.5/1.5 |
2*0.55 |
15 |
M5 |
4/1 |
|
12.5 |
6/9/12/15/18 |
5/0.8 |
20/5 |
12.5/1.9 |
2*0.55 |
15 |
M4 |
4/1 |
|
16 |
6/9/12/15/18 |
4/0.6 |
20/5 |
16/2.6 |
2*1.1 |
18 |
M5 |
4/1 |
|
20 |
6/9/12/15/18 |
4/0.6 |
20/5 |
16/2.6 |
2*1.1 |
18 |
M4 |
4/1 |
|
20 |
6/9/12/15/18 |
3.4/0.5 |
20/5 |
16/2.6 |
2*1.1 |
18 |
M5 |
4/1 |
|
25 |
6/9/12/15/18 |
3.4/0.5 |
20/5 |
16/2.6 |
2*1.1 |
18 |
M4 |
4/1 |
|
40 |
6/9/12/15/18 |
4.9/0.8 |
20/5 |
38 |
2*1.5 |
20 |
M4 |
4/1 |
|
63 |
6/9/12/15/18 |
3.3/0.5 |
20/5 |
38 |
2*2.2 |
20 |
M4 |
4/1 |
Compared with the traditional electric wire rope hoist, European type electric wire rope hoist is a newly developed hoist with advanced design technology according to the FEM standards and other regulations The new serial of wire rope electric hoist is environment-friendly, energy saving and cost-effective which ranks top among similar products.
Advantages:1. Optimized design with FEM standard, with light and beautiful appearence.
2. Safe and efficient to operate, and meet current requirements of low noise and environmental protection.
3. Equipped with intelligent safe operation monitoring system which can uninterruptedly record working status and prevent unprofessional operations. And controller will perform a self-test before starting, including the power supply voltage level,default phase, button zero status and validity of each safety device.
4. Imported Motors, aluminum alloy drawing molding with excellent heat dissipation, and overheated protection and alarm function.
5. Maintenance-free design of whole body and less wearing parts make it convenient to maintain.
Packaging & Shipping
About Us
FAQ
Q1: What are you? Trade Company or manufacturer?
We are both manufacturer & trading company
Q2: What’s the advantage of your company?
We’ve experienced manufacturer and overseas dealer. Our products have been exported to over 110 countries.
An independent research team especially focusing on crane and hoist design upgrade. A professional service
team for customers will provide feedback within 24 hours.
Q3: What’s the sample & MOQ to your company?
Sample order MOQ can be 1 set and the product you ordered will be sent in a week as long as inventory is available.
Q4: Can I customize the product according to my own willing?
Yes, OEM/ODM are available, we can customize as customer’s request.
Q5: How is the package during transportation?
Composite wooden crate for the electrical parts, waterproof cloth for the steel structure, then packed in a metal crate.
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| After-sales Service: | 12 Months |
|---|---|
| Warranty: | 12 Months |
| Application: | Double Beam Crane, Gantry Crane, Bridge Crane, Tower Crane, Single Grinder Crane, Lifting Platform, Small Crane |
| Type: | Electric Hoist |
| Sling Type: | Wire Rope |
| Lift Speed: | >8m/min |
| Customization: |
Available
|
|
|---|
How does the injection molding process contribute to the production of high-precision parts?
The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:
1. Tooling and Mold Design:
The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.
2. Material Control:
Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.
3. Injection Process Control:
The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.
4. Cooling and Solidification:
Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.
5. Automation and Robotics:
The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.
6. Process Monitoring and Quality Control:
Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.
7. Post-Processing and Finishing:
After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.
Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.
What eco-friendly or sustainable practices are associated with injection molding processes and materials?
Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:
1. Material Selection:
The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.
2. Recycling:
Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.
3. Energy Efficiency:
Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.
4. Process Optimization:
Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.
5. Waste Reduction:
Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.
6. Clean Production:
Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.
7. Life Cycle Assessment:
Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.
8. Collaboration and Certification:
Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.
9. Product Design for Sustainability:
Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.
Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.
How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?
Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:
Cost Comparison:
Injection molding can be cost-effective compared to other manufacturing methods for several reasons:
1. Tooling Costs:
Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.
2. Material Efficiency:
Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.
3. Labor Costs:
Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.
Efficiency Comparison:
Injection molded parts offer several advantages in terms of efficiency:
1. Rapid Production Cycle:
Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.
2. High Precision and Consistency:
Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.
3. Scalability:
Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.
4. Design Complexity:
Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.
5. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.
In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.
editor by Dream 2024-05-02