China high quality Standard FCL Flexible Mechanical Elastic Torque Limiter Coupling for Transmission

Product Description

FCL elastic column pin coupling shaft flexible couplings

Product Description

Flexible Couplings is widely used, owing to its advantages: compact designing, easy installation,convenient maintenance, small size and light weight. As long as the relative displacement between shaftsis kept within the specified tolerance, B couplings will operate the best function and have a longer working life.Thus it is greatly demanded in medium and minor power transmission systems driven by motors,such as speed reducers, hoists, compressors,conveyers, spinning and weaving machines and ball mills.

Mighty can produce full series of FCL Couplings:FCL .
Material: Cast Iron;
ore type: pilot bore, finished bore for set screw, bearing, keyway, taper bush;
Surface finish: phosphate coated. 
 

Our coupling type as below:

Chain Coupling: 3012, 4012, 4014, 4018, 5014, 5016, 5018, 6018, 6571, 6571, 8018, 8571, 8571, 1571, 12018, 12571

Tyre Coupling: A40,A50,A60,A70,A80,A90,A100,A110,A120,A140,A160,A180,A200

HRC Coupling: 70, 90, 110, 130, 150, 180, 230, 280

MH Coupling: 45, 55, 65, 80, 90, 115, 130, 145, 175, 200

NM Coupling: 50, 67, 82, 97, 112, 128, 148, 168, 194, 214, 240, 265

Jaw Coupling: L035, L050, L070, L075, L090, L095, L099, L100, L110, L150, L190, L225

Flange Coupling: 90, 100, 112, 125, 140, 160, 180, 200, 224, 250, 280, 315, 355, 400, 450, 560, 630

Pin Coupling: 67, 83, 102, 134, 178, 204, 254, 318

Spacer Coupling: F40, F50, F60, F70, F80, F90, F100, F110, F120, F140

Jaw Coupling: L035, L050, L070, L075, L090, L095, L099, L100, L110, L150, L190, L22

PACKING

OUR COMPANY

ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.

After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.

MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.

 

Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.

OUR FACTORY

 

 

Main Products:

Timing belt pulleys, timing bars, timing belt clamping plates.

Locking elements and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, etc.

V belt pulleys and taper lock bush.

Sprockets, idler, and plate wheels.

Gears and racks: spur gear, helical gear, bevel gear, worm gear, gear rack.

Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, normex coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.

Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).

 

 

Application

 

1. Engineering: machine tools, foundry equipments, conveyors, compressors, painting systems, etc.

2. Pharmaceuticals& Food Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery machine, labeling machine, robots, etc.

3. Agriculture Industries: cultivator, rice winnower tractor, harvester, rice planter, farm equipment, etc.

4. Texitile Mills: looms, spinning, wrappers, high-speed auto looms, processing machine, twister, carding machine, ruler calendar machine, high speed winder, etc.

5. Printing Machinery: newspaper press, rotary machine, screen printer machine, linotype machine offset printer, etc.

6. Paper Industries: chipper roll grinder, cut off saw, edgers, flotation cell and chips saws, etc.

7. Building Construction Machinery: buffers, elevator floor polisher mixing machine, vibrator, hoists, crusher, etc.

8. Office Equipments: typewriter, plotters, camera, money drive, money sorting machine, data storage equipment, etc.

9. Glass and Plastic Industries: conveyor, carton sealers, grinders, creeper paper manufacturing machine, lintec backing, etc.

10. Home Appliances: vacuum cleaner, laundry machine, icecream machine, sewing machine, kitchen equipments, etc.

 

FAQ

Q: Are you trading company or manufacturer ?
A: We are factory.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:

 

Contacts

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

Any question or inquiry, pls contact us without hesitate, we assure any of your inquiry will get our prompt attention and reply!

Standard Or Nonstandard: Standard
Shaft Hole: 90-630 mm
Torque: 4-15680 N.M
Bore Diameter: 11-95 mm
Speed: 1000-4000 R/M
Structure: Roller Chain
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Customization:
Available

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Can you provide examples of products or equipment that incorporate injection molded parts?

Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:

1. Electronics and Consumer Devices:

– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.

– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.

– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.

– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.

2. Automotive Industry:

– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.

– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.

– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.

3. Medical and Healthcare:

– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.

– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.

– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.

4. Packaging Industry:

– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.

– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.

– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.

5. Toys and Games:

– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.

6. Industrial Equipment and Tools:

– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.

– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.

– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.

These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.

Can you provide guidance on the selection of injection molded materials based on application requirements?

Yes, I can provide guidance on the selection of injection molded materials based on application requirements. The choice of material for injection molding plays a critical role in determining the performance, durability, and functionality of the molded parts. Here’s a detailed explanation of the factors to consider and the guidance for selecting the appropriate material:

1. Mechanical Properties:

Consider the mechanical properties required for the application, such as strength, stiffness, impact resistance, and wear resistance. Different materials have varying mechanical characteristics, and selecting a material with suitable properties is crucial. For example, engineering thermoplastics like ABS, PC, or nylon offer high strength and impact resistance, while materials like PEEK or ULTEM provide exceptional mechanical performance at elevated temperatures.

2. Chemical Resistance:

If the part will be exposed to chemicals, consider the chemical resistance of the material. Some materials, like PVC or PTFE, exhibit excellent resistance to a wide range of chemicals, while others may be susceptible to degradation or swelling. Ensure that the selected material can withstand the specific chemicals it will encounter in the application environment.

3. Thermal Properties:

Evaluate the operating temperature range of the application and choose a material with suitable thermal properties. Materials like PPS, PEEK, or LCP offer excellent heat resistance, while others may have limited temperature capabilities. Consider factors such as the maximum temperature, thermal stability, coefficient of thermal expansion, and heat transfer requirements of the part.

4. Electrical Properties:

For electrical or electronic applications, consider the electrical properties of the material. Materials like PBT or PPS offer good electrical insulation properties, while others may have conductive or dissipative characteristics. Determine the required dielectric strength, electrical conductivity, surface resistivity, and other relevant electrical properties for the application.

5. Environmental Conditions:

Assess the environmental conditions the part will be exposed to, such as humidity, UV exposure, outdoor weathering, or extreme temperatures. Some materials, like ASA or HDPE, have excellent weatherability and UV resistance, while others may degrade or become brittle under harsh conditions. Choose a material that can withstand the specific environmental factors to ensure long-term performance and durability.

6. Regulatory Compliance:

Consider any regulatory requirements or industry standards that the material must meet. Certain applications, such as those in the medical or food industries, may require materials that are FDA-approved or comply with specific certifications. Ensure that the selected material meets the necessary regulatory and safety standards for the intended application.

7. Cost Considerations:

Evaluate the cost implications associated with the material selection. Different materials have varying costs, and the material choice should align with the project budget. Consider not only the material cost per unit but also factors like tooling expenses, production efficiency, and the overall lifecycle cost of the part.

8. Material Availability and Processing:

Check the availability of the material and consider its processability in injection molding. Ensure that the material is readily available from suppliers and suitable for the specific injection molding process parameters, such as melt flow rate, moldability, and compatibility with the chosen molding equipment.

9. Material Testing and Validation:

Perform material testing and validation to ensure that the selected material meets the required specifications and performance criteria. Conduct mechanical, thermal, chemical, and electrical tests to verify the material’s properties and behavior under application-specific conditions.

Consider consulting with material suppliers, engineers, or experts in injection molding to get further guidance and recommendations based on the specific application requirements. They can provide valuable insights into material selection based on their expertise and knowledge of industry standards and best practices.

By carefully considering these factors and guidance, you can select the most appropriate material for injection molding that meets the specific application requirements, ensuring optimal performance, durability, and functionality of the molded parts.

How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?

Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:

Cost Comparison:

Injection molding can be cost-effective compared to other manufacturing methods for several reasons:

1. Tooling Costs:

Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.

2. Material Efficiency:

Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.

3. Labor Costs:

Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.

Efficiency Comparison:

Injection molded parts offer several advantages in terms of efficiency:

1. Rapid Production Cycle:

Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.

2. High Precision and Consistency:

Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.

3. Scalability:

Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.

4. Design Complexity:

Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.

5. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.

In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.

China high quality Standard FCL Flexible Mechanical Elastic Torque Limiter Coupling for Transmission  China high quality Standard FCL Flexible Mechanical Elastic Torque Limiter Coupling for Transmission
editor by CX 2023-11-30

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